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DFM

Hot Tip Gates: Injection Molding Design Rules

Hot tip gates inject molten plastic through a heated drop with different witness and scrap tradeoffs.

DFM

Hot tip gates drop plastic straight into the cavity

Manifold heat changes gate witness and color change behavior versus cold edge gates.

Hot tip systems keep plastic molten in the drop zone, which reduces runner scrap on many programs.

Tip location on cosmetic surfaces still leaves a witness that must be accepted or hidden.

Sensitive resins can degrade if tip temperature and residence time are not controlled.

DFM

Quote this rule with your CAD upload

NetProto DFM review flags these geometry patterns before steel is ordered.

  • Call out draw direction and cosmetic faces on the model.
  • Note resin family even when the grade is not final.
  • Tighten tolerances only on mating features that need them.
NetProto injection molding design preview

Systems

Hot tip drop versus cold edge gate

Capital and maintenance sit on the hot side. Scrap and trim sit on the cold side.

Cold edge or tab gate

  • Runner slug each cycle
  • Simpler mold for low cavitation
  • Gate on parting when geometry allows

Hot tip gate

  • Less runner mass per shot on many layouts
  • Manifold service and tip wear items
  • Useful when gate must stay on a flat cosmetic face

Related rules

Design guide

Jump to sibling rules before you freeze CAD.

Visual reference

Molding context for this rule

Images from the Forge media library illustrate typical programs.

Injection molded part design review on CAD

Injection molded part design review on CAD

Injection molded part design review on CAD

Plastic housing with ribs and bosses

Plastic housing with ribs and bosses

Plastic housing with ribs and bosses

Engineer measuring molded component

Engineer measuring molded component

Engineer measuring molded component

FAQ

Hot tip questions

Are hot tips the same as hot runners?

Hot tips are one hot runner gate style. Full manifolds vary by vendor.

Can hot tips change color quickly?

Color changes still purge heated volume. Plan scrap for the first shots.

Who selects hot tip diameter?

Mold designer on qualified tooling programs after DFM review.

Next step

State gate witness limits on CAD

Upload cosmetic map and resin notes before manifold scope is fixed.