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DFM

Cold Slug Wells: Injection Molding Design Rules

Cold slug wells trap frozen runner tips to stabilize the next shot at the gate.

DFM

Cold slug wells catch frozen runner tips at the end of fill

They reduce stringing and drool at the next shot on cold runner tools.

Slug wells are small pockets at the runner end that accept the first frozen slug.

Poor slug control shows as stringing, drool, or material degradation at the gate.

Part geometry rarely shows slug wells directly, but fill issues trace back to runner end design.

DFM

Quote this rule with your CAD upload

NetProto DFM review flags these geometry patterns before steel is ordered.

  • Call out draw direction and cosmetic faces on the model.
  • Note resin family even when the grade is not final.
  • Tighten tolerances only on mating features that need them.
Engineer reviewing injection molding design on CAD

Process

Clean runner end versus stringing at gate

T1 photos of the gate region shorten debugging.

Stringing or drool at gate

  • Gate region overheated or undersized
  • Slug not captured at runner end
  • Material lot or moisture interaction

Stable slug break

  • Slug well sized for resin and shot
  • Gate freeze timing matched to pack
  • Consistent de gate or robot handling

Related rules

Design guide

Jump to sibling rules before you freeze CAD.

Visual reference

Molding context for this rule

Images from the Forge media library illustrate typical programs.

Injection molded part design review on CAD

Injection molded part design review on CAD

Injection molded part design review on CAD

Plastic housing with ribs and bosses

Plastic housing with ribs and bosses

Plastic housing with ribs and bosses

Engineer measuring molded component

Engineer measuring molded component

Engineer measuring molded component

FAQ

Cold slug questions

Are slug wells visible on the part?

No. They live in the runner steel, not on the component.

Do hot runners use slug wells?

Hot systems use different tip management. Cold runners use slug wells often.

Can stringing be fixed after T1?

Process and steel tweaks are possible within qualified program scope.

Next step

Share gate region photos from T1

Upload CAD and sample photos when stringing appears at the gate.