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DFM

GD&T for Molded Parts: Injection Molding Design Rules

GD&T on molded parts should define functional datums inspectors can repeat.

DFM

GD&T on molded parts should respect process variation

Datums must be accessible for fixturing and inspection.

Primary datums often land on stable planar features, not on cosmetic texture.

Position tolerances on hole patterns need gate and warp behavior considered.

Mixing metal GD&T habits with plastic shrink causes false failures on inspection reports.

DFM

Quote this rule with your CAD upload

NetProto DFM review flags these geometry patterns before steel is ordered.

  • Call out draw direction and cosmetic faces on the model.
  • Note resin family even when the grade is not final.
  • Tighten tolerances only on mating features that need them.
Engineer reviewing GD&T drawing for plastic housing

Inspection

Coordinate dimensions only versus datum referenced GD&T

Plastic parts benefit from explicit datum frames on mates.

Coordinate tolerancing only

  • Ambiguous setup on CMM for complex housings
  • Hard to separate warp from size error
  • Buyers and molders debate setup each T1

GD&T with clear datums

  • Repeatable inspection setup
  • Focus on functional interfaces
  • Easier FAI ballooning on qualified programs

Related rules

Design guide

Jump to sibling rules before you freeze CAD.

Visual reference

Molding context for this rule

Images from the Forge media library illustrate typical programs.

Injection molded part design review on CAD

Injection molded part design review on CAD

Injection molded part design review on CAD

Plastic housing with ribs and bosses

Plastic housing with ribs and bosses

Plastic housing with ribs and bosses

Engineer measuring molded component

Engineer measuring molded component

Engineer measuring molded component

FAQ

GD&T questions

Is GD&T required on RFQs?

Not required, but mates benefit from datum clarity.

Can flatness be tight on large covers?

Large flat parts warp. Flatness callouts need process realism.

Who picks datums?

Product design owns assembly datums. Mold design aligns steel to them.

Next step

Upload GD&T frames on mates

Include datum scheme PDF with 3D CAD for DFM review.