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NetProto

Industry

Injection Molding for Oil and Gas

Oil and gas equipment is mostly steel, and for good reason. The molded parts around it are chosen where steel corrodes, sparks, or costs too much, and where the resin can stand up to what flows past it.

Where plastic fits

The molded parts around the steel

Plastic rarely holds the pressure. It protects, supports, insulates, and houses.

Pipe and tubing ends ship with molded thread protectors so the threads arrive undamaged. Pipelines rest on molded spacers and clamps that keep steel off steel and stop corrosion where they touch. Instruments, meters, and transmitters sit in molded housings. Valves carry molded seats, handwheels, and position indicators.

What these parts share is exposure. Crude, condensate, drilling fluids, treatment chemicals, and sour gas all attack some plastics. The resin is chosen for the worst fluid the part will meet, not the average one.

Resin by exposure

Matching the resin to the fluid

A starting point for the conversation, confirmed by testing with the actual fluids.

ExposureResins often usedParts
Handling, weather, and impact onlyHDPE, polypropyleneThread protectors, pipe spacers
Hydrocarbons at moderate heatGlass filled nylon, acetalClamps, handwheels, indicator parts
Hot hydrocarbons and sour gasPEEK, PPSValve seats, seal backup rings, sensor parts
Acids and treatment chemicalsPVDF, polypropyleneChemical injection parts, pump heads
Areas where static must not build upConductive or static dissipative compoundsHousings and covers near flammable vapor

High performance resins

Molding PEEK and PPS well

The resins that survive the hardest fluids are also the hardest to mold.

  • PEEK and PPS need very hot tools, so tool steel, heating, and venting are planned for them from the start
  • Resin cost is high, so runners are kept small and scrap is watched closely
  • Glass or carbon filled grades are stiffer but align with flow, so gate position affects how the part holds size
  • Some parts are annealed after molding to relieve stress before they meet hot fluids
Black resin pellets in a glass jar, black, beige, and gray sample plaques, and black and beige molded support brackets on a steel table

FAQ

Questions from oil and gas equipment teams

Can you supply parts rated for hazardous areas?

Hazardous area ratings belong to the finished equipment and are certified by its maker. We mold the parts in the grade your certified design specifies, such as a static dissipative compound, and keep that grade for every order.

Do you mold downhole parts?

This page covers surface and pipeline equipment. For parts that go downhole, send the drawing with the temperature, pressure, and fluids, and we can discuss whether molding suits it.

Can thread protectors be made for several pipe sizes from one tool?

Each size usually needs its own cavity. A family mold can hold several sizes when their shot sizes are close.

Can metal parts be molded into a housing?

Yes. Insert molding puts threaded inserts, grounding studs, and bushings into the part as it is molded.

Keep reading

Related guides

Chemical resistant resins and the parts that surround the steel.

PEEK

Hot fluids and sour gas.

PEEK

PVDF

Acids and treatment chemicals.

PVDF

Next step

List the fluids with the drawing

Upload CAD with every fluid the part meets, its temperature, and any grade your equipment rating requires. DFM checks the part against the resin chosen. NetProto manufacturing is ISO 9001 certified.