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Post-mold inserts

Post-Mold Inserts in Injection Molding: Install After the Shot

Install the insert after the shot. Size the boss to the vendor bore, keep cosmetics off cavity shutoff, and call out insert installation on the RFQ.

Design guideline

Install the insert after the shot

A post-mold insert is installed after the part is molded: heat-set, ultrasonic, or press-in. The mold does not shut off on the insert.

Size the boss bore and depth to the insert vendor spec. Cosmetic faces stay cleaner when metal never sees cavity shutoff. Insert installation is a scoped secondary operation when the RFQ calls it out. DFM review checks the boss, resin, and insert type.

Injection molded boss sized for a post-mold insert, with no cavity shutoff on metal

This spoke owns after-the-shot inserts. Molded-in inserts load the tool during fill. Bosses own the post. Self-tapping screw bosses skip the insert. The design guide hub lists every topic.

Roles

Which page answers which insert question

Stay here for after-the-shot inserts. Open a sibling for in-cavity inserts or the post.

PageUse it for
Post-mold inserts (this page)Heat-set, ultrasonic, or press-in after molding
Molded-in insertsInserts loaded in the cavity during fill
Boss designThe post the insert sits in
Self-tapping screw bossesNo insert; the screw cuts plastic
Insert retentionHow the insert stays put in service
Wall thicknessNominal wall the boss should reference
DFM reviewCAD check before steel and secondary ops

Checks

What DFM review looks for on post-mold inserts

Qualitative checks. No figure on this page is a NetProto specification.

Vendor bore and depth

Match the insert vendor spec. Do not invent a bore on this page.

Boss support

A free-standing boss can crack when the insert is driven. Tie it back.

Cosmetic shutoff

Keeping metal out of the cavity avoids insert shutoff witness.

Secondary scope

Call out insert installation on the RFQ if NetProto should run it.

Decision

Post-mold install versus loading the insert in the tool

Wrong: assume every insert is molded in. Right: pick after-the-shot when shutoff and handling fit the program.

What goes wrong

  • Leave the boss unsized for the vendor insert
  • Assume insert installation happens with no RFQ note
  • Treat a heat-set insert like a molded-in knurl

What to try first

  • Size the boss to the vendor bore and depth
  • Call out heat-set, ultrasonic, or press-in on the RFQ
  • Open molded-in inserts if the metal must be in the shot

RFQ

Send these notes with CAD for a post-mold insert review

The quote can start from CAD alone. These notes make the DFM pass specific.

  • Insert type and vendor, if known

  • Boss OD, bore, and depth callouts

  • Heat-set, ultrasonic, or press-in method

  • Whether insert installation is in program scope

  • Cosmetic faces that cannot show sink or witness

  • How the boss ties into the wall or a gusset

Related

Related design guidelines

Stay on this spoke for its question. Open a sibling for the neighbor topic or the CAD check.

Insert molding

The capability page when metal is in the shot.

Insert molding

DFM review

How NetProto checks the boss and insert plan.

DFM review

FAQ

Post-mold inserts FAQ

What is a post-mold insert?

It is a metal insert installed after the part is molded. Heat-set, ultrasonic, and press-in are common methods. The mold does not shut off on the insert.

Does NetProto install post-mold inserts?

Insert installation is a scoped secondary operation when the RFQ calls it out. Name the insert type and count so the quote can include that work.

Can post-mold inserts migrate in service?

Yes if the boss is thin, the bore is wrong, or the resin creeps. Follow the vendor bore and support the boss. The retention page owns pull-out.

When should I use a post-mold insert instead of molding it in?

When you want to avoid cavity shutoff on metal, or the insert count is better handled after the shot. Molded-in inserts own the in-cavity path.

Do I still need a proper boss?

Yes. The insert does not replace boss design. Core the post, add draft, and tie it back so install does not crack the wall.

How is this page different from molded-in inserts or self-tapping bosses?

This spoke owns after-the-shot inserts. Molded-in inserts load the tool. Self-tapping bosses skip metal. DFM review checks your CAD.

Next step

Upload CAD for DFM review of post-mold inserts

Share boss geometry, insert type, and whether installation is in scope so review can check the bore, support, and cosmetics before quoting.