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Liquid silicone rubber

Liquid Silicone Rubber (LSR): Seals, Gaskets, and How to Quote

LSR for seals and gaskets, compared with TPE when heat is the driver. LSR molding and LSR overmolding are in scope when named on the RFQ.

Liquid silicone rubber

What Liquid silicone rubber is and when it is used

Properties, routing vs TPE, and how to quote LSR when the RFQ scopes it.

Liquid silicone rubber (LSR) is a two-part thermoset silicone that is injected into a heated mold and cured, rather than melted and cooled like a thermoplastic. It holds its properties across a wide temperature range, resists aging and ozone, and is chosen for seals, gaskets, soft keypads, and parts that see repeated heat or sterilization. LSR uses its own tooling, metering, and cure process, so it sits on a different supply chain from thermoplastic injection molding. NetProto focuses on thermoplastic molding and overmolding. This page explains LSR so you can compare it with TPE, TPU, and flexible PVC, which are often the faster and lower cost path when the service temperature allows. For fuel-system seals where fuel and oil resistance is the concern, see Fluorosilicone .

Translucent LSR bellow and a clear keypad membrane

Key traits

Why engineers specify Liquid silicone rubber

Material characteristics for comparison. No processing parameters on this page.

Heat stability

Holds flexibility across a wider temperature range than most TPEs.

Aging

Strong resistance to ozone, UV, and long-term compression.

Process

Thermoset cure in a heated mold, not melt and cool.

Alternatives

TPE, TPU, and TPV cover many soft parts when heat allows.

Routing

Liquid silicone rubber or a thermoplastic alternative

Pick the material family by the requirement that matters most.

RequirementStart withWhy
Sustained high heat or repeated sterilizationLSRThermoset stability across temperature
Soft-touch overmold on PP, ABS, or PCTPEBonds in a thermoplastic overmold
Abrasion and tear resistanceTPUTougher wear surface
Seals with compression set at moderate heatTPVThermoplastic seal option

Selection

Selection checklist

Use these points to decide between silicone and a thermoplastic elastomer.

  • Hardness range (Shore A) the part needs

  • Service temperature range, including peaks

  • Regulatory documentation your program requires (from the silicone supplier)

  • Color options and translucency

  • Post-cure requirement for low volatile content

  • Whether a thermoplastic elastomer could meet the same requirement

Compare and explore

Related materials

Thermoplastic alternatives and sibling pages.

Two-shot handle cutaway orange TPE grip

TPE family hub

Thermoplastic elastomer routing.

Learn more
Black TPV seal grommet soft grip handle

TPV

Thermoplastic vulcanizate for soft seals and grips.

Learn more
Flexible PVC tubing boots and red gasket with pellets

Flexible PVC

Plasticized vinyl for soft parts.

Learn more
Cutaway tool handle with a blue textured grip over a black rigid core

Overmolding

Rigid plus soft thermoplastic programs.

Learn more

Quote guides

Quote LSR and the nearby decisions

Process page, overmold RFQ, and when TPE is the first quote.

FAQ

Liquid silicone rubber FAQ

What is the core difference between LSR and TPE?

LSR is a thermoset silicone that keeps properties at higher heat and resists aging. TPE is a thermoplastic that melts and freezes in a standard press. Name the family on the RFQ. If a thermoplastic skin is enough, start with TPE.

Does NetProto mold LSR parts?

Yes. Liquid silicone rubber (LSR) molding and LSR overmolding are in scope when the program is named on the RFQ, the same pattern as other molding services. Upload CAD and mark silicone-only or overmolded.

When is TPE a good substitute for LSR?

When service temperature is moderate and the part needs soft touch, grip, or a simple seal, TPE or TPV often meets the requirement. At NetProto, we suggest comparing compression set and heat requirements on the TPE and TPV pages.

Why does LSR need post-cure?

Post-cure drives off volatile residues for some programs. The requirement comes from your spec and the silicone supplier. NetProto does not publish post-cure times or temperatures as a catalog spec.

Is LSR used for regulated applications?

Some silicone grades are offered for regulated uses, and the supporting documentation comes from the silicone supplier. NetProto does not make regulatory claims for LSR parts and recommends confirming requirements with your compliance team.

How does LSR tooling differ from thermoplastic tooling?

LSR molds are heated so the mix can cure. Thermoplastic molds are cooled so the melt can freeze. Both are steel tools. Name LSR on the RFQ so the quote does not assume a thermoplastic cell.

Next step

Ready to quote an LSR part?

Upload CAD. Name LSR or LSR overmold on the RFQ. Tooling and piece price come back with DFM notes.