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Flexible PVC

Flexible PVC Injection Molding: Properties, Applications and Design Guide

Flexible PVC compounds use plasticizer packages to deliver rubber-like feel while remaining thermoplastic for injection molding.

Flexible PVC

When to specify Flexible PVC

How procurement and design teams use Flexible PVC on injection molded programs.

Flexible PVC compounds use plasticizer packages to deliver rubber-like feel while remaining thermoplastic for injection molding. Typical parts include tubing connectors, soft-touch grips, and gaskets where TPE might also compete on feel and cost. Grade selection controls hardness (Shore A), extractables, and regulatory fit, so name the target durometer range on the RFQ. At NetProto, programs run from first-article validation through production on one hardened steel tool with no minimum order quantity. Upload CAD on the instant quote platform for DFM feedback before tooling release. For a higher-heat PVC, see the CPVC page. For a clear rigid alternative, see the SAN page.

Translucent flexible PVC connector, a gray grip, and clear resin pellets

Key traits

Why buyers specify Flexible PVC

Engineering and sourcing highlights. No NetProto processing numbers on this page.

Material focus

Flexible PVC selection, applications, and sibling resin routing on this page.

Sourcing

Grade and compliance context travels with CAD on the instant quote platform.

Program fit

First articles through production on one steel tool, no MOQ.

NetProto platform

Instant CAD quoting and DFM feedback before tooling release.

Tooling lead time

Hardened steel tool build in about 10 business days on qualified programs (part complexity dependent).

Common grades

Common Flexible PVC grades by use case

Pick one of these on the instant quote, or name any other commercial grade in the RFQ notes. Plasticizer type varies by grade. Confirm phthalate-free or other regulatory limits on the supplier TDS.

Use caseExample gradeTypical parts
General flexibleGeon Vinyl Flexible C8000Flexible seals, grips, and general soft moldings
General flexibleGeon Vinyl Flexible B6000Soft touch parts and flexible industrial components
Wire and cable jacketGeon Vinyl Wire and Cable W3400LCord jacketing and cable applications
Flexible moldingGeon Vinyl Flexible WMJF260Custom flexible profiles and moldings

Applications

Where this resin shows up on BOMs

Typical molded parts and what to specify on the purchase order.

ApplicationWhy this resinSpecify on the PO
Medical tubing connectors (non-implant)Soft grip and seal surfacesGrade + supplier compliance documents requested from resin vendor
Tool grips and handlesLower cost than some TPEs at high hardnessShore A target or sample to match
Gaskets and bootsCompression set depends on plasticizer stabilityFluid contact and temperature notes
Wire harness wrapFlexibility and cold bendListing target and temperature class, verified on supplier documents

Routing

Rigid or flexible PVC

Pick the PVC family first. Each has its own page. Check the Shore A range and plasticizer limits before switching families.

FamilyTypical partsWatch for
Flexible PVCGrips, seals, strain reliefs, tubing partsPlasticizer choice and compliance documents
Rigid PVCPipe fittings, enclosures, electrical boxesHeat limits and corrosive gases during molding
TPE instead of PVCSoft parts without plasticizersBond to substrate and hardness range

RFQ

Ready to quote? Have this information ready

Prepare these details, then upload CAD on the instant quote platform.

  • Hardness range (Shore A) or a reference sample

  • Flame performance requirement, as listed in the supplier data

  • Weathering and UV exposure in service

  • Food, toy, or other compliance filters (supplier documentation)

  • Plasticizer restrictions your program requires

  • Commercial grade, or the use case to match (Shore hardness, wire and cable, outdoor flex, color match)

  • Expected annual volume (helps cavity and tool planning)

Next step

Upload CAD for an instant quote

Grade not finalized? Note Flexible PVC on the RFQ and attach environment notes.

Compare and explore

Related guides

Pairwise comparisons and sibling material pages.

Gray rigid PVC elbow, box, and duct with pellets

Rigid PVC

Unplasticized vinyl for fittings.

Rigid PVC

FAQ

Flexible PVC injection molding FAQ

Flexible PVC vs TPE?

TPEs often simplify recycling and reduce odor concerns. Flexible PVC is the usual route when the part needs a specified plasticizer package and a wide hardness span. Choose TPE when the program needs a plasticizer-free compound. Confirm both on the supplier TDS.

Does flexible PVC need drying?

Some compounds are sensitive to moisture; follow the supplier TDS drying guidance.

Can flexible PVC overmold onto rigid PVC?

Often yes with compatible grades; specify both compounds on the BOM.

What is the minimum order quantity for molded parts at NetProto?

NetProto has no minimum order quantity on molded parts from your production tool. Upload CAD on the instant quote platform to scope tooling and part pricing for your volume.

How do I quote this resin without a final grade selected?

List the resin family on the RFQ, attach environment and compliance notes, and upload CAD. At NetProto, engineers use DFM review to narrow grades before tooling release.

Next step

Quote Flexible PVC parts with your CAD

Upload geometry and list Flexible PVC or the target grade on the instant quote platform.