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TPV

TPV Injection Molding: Properties, Applications and Design Guide

TPV (Santoprene) is used on injection molded programs when vulcanized elastomer for seals and gaskets.

TPV

When to specify TPV

How procurement and design teams use TPV on injection molded programs.

TPV (Santoprene) is a vulcanized elastomer for seals, gaskets , and soft-touch overmolds. Buyers specify the commercial grade on the PO when known, or describe service temperature, chemical exposure, and mechanical targets so engineering can suggest a candidate resin. Quote with CAD and resin notes on the instant quote platform. NetProto builds one hardened steel tool with no minimum order quantity for production parts.

TPV vs SEBS is the usual split. Choose TPV when compression set and heat aging drive the seal. Stay with SEBS-based TPE when the part is a room-temperature soft grip. The SEBS card below covers that family. For fuel-system seals where fuel and oil resistance is the concern, see Fluorosilicone .

Key traits

Why buyers specify TPV

Engineering and sourcing highlights. No NetProto processing numbers on this page.

Material focus

TPV selection, applications, and sibling resin routing on this page.

Sourcing

Grade and compliance context travels with CAD on the instant quote platform.

Program fit

First articles through production on one steel tool, no MOQ.

NetProto platform

Instant CAD quoting and DFM feedback before tooling release.

Tooling lead time

10 business days on qualified programs, depending on part size and complexity.

Common grades

Common TPV (Thermoplastic Vulcanizate) grades by use case

Pick one of these on the instant quote, or name any other commercial grade in the RFQ notes.

Use caseExample gradeTypical parts
General purpose sealSantoprene 101-73Gaskets, seals, and general flexible moldings
Overmold to ABS / PC / PMMASantoprene 8211-55Soft touch grips and consumer overmolds
Automotive interiorSantoprene 8221-65M300Low fogging interior seals and trim
UV resistant sealSantoprene 121-73W175Window, door, and outdoor weather seals
Hard TPVSantoprene 203-40Automotive boots, bellows, and clip components
2K overmold to PC / ABSSantoprene 291-75B150Plugs, bumpers, grommets, and soft touch grips

Applications

Where this resin shows up on BOMs

Typical molded parts and what to specify on the purchase order.

ApplicationWhy this resinSpecify on the PO
Typical molded partsVulcanized elastomer for seals and gaskets.TPV grade or family name on PO
Secondary featuresConfirm fillers and color on datasheetCompliance filters as requirements
Validation buildsFirst articles on production steel toolVolume notes for cavity planning

RFQ

Ready to quote? Have this information ready

Not sure whether the seal needs TPV or SEBS? See the comparison above. Prepare these details, then upload CAD on the instant quote platform.

  • Compression set requirement for the sealing function

  • Service temperature range, including peak exposure

  • Oil, coolant, or chemical exposure list

  • Dynamic fatigue: flex cycles or vibration in service

  • Hardness target (Shore A) and the PP substrate if overmolded

  • Commercial grade, or the use case to match (Shore hardness, compression set, UV, overmold vs seal extrusion)

  • Expected annual volume (helps cavity and tool planning)

Next step

Upload CAD for an instant quote

Grade not finalized? Note TPV on the RFQ and attach environment notes.

Compare and explore

Related guides

Pairwise comparisons and sibling material pages.

TPU molded parts and resin pellets

TPU

Abrasion and tear resistance.

TPU
SEBS molded parts and resin pellets

SEBS

Soft-touch overmolds at lower cost.

SEBS

FAQ

TPV injection molding FAQ

Why choose TPV over SEBS-based TPE for seals?

TPV is dynamically vulcanized, so it usually keeps sealing force better under heat and long compression than SEBS compounds. At NetProto, share the compression set target and temperature range so DFM can confirm TPV is the right family.

When should I choose TPV?

Choose TPV when the seal must hold force under heat and repeated compression. For a room-temperature soft grip, SEBS-based TPE is often enough. Match the grade to the temperature range on the supplier datasheet.

Does this resin require drying?

Follow the supplier TDS for the exact grade. At NetProto, attach the datasheet when moisture-sensitive fillers are used.

What is the minimum order quantity for molded parts at NetProto?

NetProto has no minimum order quantity on molded parts from your production tool. Upload CAD on the instant quote platform to scope tooling and part pricing for your volume.

How do I quote this resin without a final grade selected?

List the resin family on the RFQ, attach environment notes, and upload CAD. Engineers narrow grades during DFM review.

Next step

Quote TPV parts with your CAD

Upload geometry and list TPV or the target grade on the instant quote platform.