Skip to content
NetProto

Weld line strength

Weld Line Strength: Keep Knits Off Loaded Features

Mark holes, snaps, and bosses that cannot sit on a knit. DFM review comments on CAD. This page does not publish a strength number.

Design guideline

The join is weaker where two fronts meet

A weld or knit forms where melt fronts meet. Strength is a placement problem first. This page owns keeping that join off loaded features. The defect pages own the mark.

Weld line strength depends on where flow fronts meet. Holes, bosses, and snaps steer those fronts. Keep the join off a loaded hook unless you accept the risk. Gate location steers fill. Weld lines and knit lines own the defect. DFM review needs those features marked.

Dark charcoal molded latch clip with a hook and hole where flow fronts can knit

This spoke owns placement for strength. It does not publish a retained strength figure. Glass-filled grades can show a weaker knit. The design guide hub lists every topic.

Roles

Which page answers which weld-line question

Stay here for where the knit may sit. Open a sibling for the defect, the gate, or the CAD check.

PageUse it for
Weld line strength (this page)Keep knits off loaded features
Weld linesThe defect and the mark
Knit linesThe related flow-front join
Gate locationWhere fill starts
Flow length ratioLong thin paths that hesitate
VentingGas trapped at a knit
PC/ABS weld visibilityGloss housings and visible knits
Cantilever snap fitHooks that should not sit on a knit
Boss designPosts that should not sit on a knit
DFM reviewCAD check before steel

Checks

What DFM review looks for for weld-line strength

Qualitative checks. No figure on this page is a NetProto specification.

Placement first

A knit on a snap hook or screw boss is a load-path risk.

No strength number

Retained strength is not a published spec. Name the load on the RFQ.

Holes steer fronts

A hole splits flow. Mark which holes sit on structural features.

Fill still matters

Gate and vent help the fronts meet hotter. Those pages own the process knobs.

Decision

A knit on a snap hook versus a knit on a free wall

Wrong: a hole just upstream of a loaded hook. Right: a marked keep-off on that hook, then let DFM review comment on the gate.

What goes wrong

  • A snap or boss sitting where two fronts must meet
  • No note on which faces are load-bearing
  • A late gate move treated as a free change after T1

What to try first

  • Mark loaded hooks, bosses, and holes
  • Open gate location if fill start is still open
  • Upload CAD so DFM review can comment before quoting

RFQ

Mark these on CAD before uploading for DFM review

The quote can start from CAD alone. These notes make the knit pass specific.

  • Loaded snaps, hooks, and screw bosses

  • Holes that split flow near those features

  • Intended gate start, if you already have one

  • Resin family, including glass fill

  • Cosmetic class on visible knits

  • Who accepts a knit on a load path

Related

Related design guidelines

Stay on this spoke for its question. Open a sibling for the neighbor topic or the CAD check.

DFM review

How NetProto reads load-path notes on CAD.

DFM review

FAQ

Weld line strength FAQ

What is a weld line on a molded part?

It is where two melt fronts meet. The join can be a mark and a weaker section. The defect page owns the mark. This page owns placement.

How strong is a weld line?

This page does not publish a retained-strength figure. Glass-filled grades can show a weaker knit. Name the load on the RFQ.

Can I move a weld off a snap?

Often by moving a hole, a boss, or the gate start. Gate location owns that choice. DFM review comments on CAD.

Are weld lines and knit lines the same?

They are related flow-front joins. Open each defect page for that mark. This spoke stays on loaded-feature placement.

Does a longer flow path make a weld weaker?

Yes. Longer flow means cooler melt at the front, which can produce a weaker knit. Flow length ratio owns that relationship. Mark long thin paths on CAD for DFM review.

How is this page different from the weld-line defect page?

This spoke owns keeping the join off loaded features. The defect pages own the mark. DFM review checks CAD.

What information should I mark on CAD for weld-line review?

Show loaded snaps and bosses, holes that split flow, the intended gate start if you have one, and the resin family. Upload CAD so DFM review can comment before quoting.

Next step

Upload CAD for DFM review of weld-line placement

Share loaded hooks and holes so review can comment on knits before quoting.