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Two-shot part design

Two-Shot Part Design: First Shot Carries the Second

Mark both resins, the bond face, and keep-off shutoffs. DFM review comments on CAD. Bond pairs are not a published spec.

Design guideline

The second shot only works if the first shot is ready

Two materials on one part need a substrate that can take the second shot without flash. This page owns part design for that stack. The process page owns the cycle. Overmolding is the capability path when the program is scoped.

Two-shot part design starts with the first-shot substrate and the bond shutoff. The substrate must hold the second material without flash across the join. Overmolding is the capability path. The two-shot process page owns the cycle. DFM review needs both resins on the RFQ.

One tool handle with a rigid light gray core and a black soft-touch second-shot grip

This spoke owns part geometry for two materials on one part. It does not publish bond pairings. Open overmolding bond failures and the TPE adhesion checklist for adhesion lessons. The design guide hub lists every topic.

Roles

Which page answers which two-material question

Stay here for substrate and shutoff design. Open a sibling for the cycle, the capability, or adhesion.

PageUse it for
Two-shot part design (this page)Substrate, bond face, and shutoff
OvermoldingThe multi-material capability
Two-shot molding processHow the cycle runs
Overmolding bond failuresWhy a bond peels
TPE adhesion checklistWhat to mark for a soft shot
LSR overmold designSilicone when scoped on the RFQ
Draft angleDraft needed on first-shot walls
DFM reviewCAD check before steel

Checks

What DFM review looks for on two-shot parts

Qualitative checks. No figure on this page is a NetProto specification.

Substrate first

The first shot must exist as a stable part before the second shot lands.

Shutoff is steel work

A fuzzy bond edge is a flash path. Mark keep-off faces.

No published pair list

Resin pairs are program specific. Name both families on the RFQ.

One part, two materials

If you can assemble two parts, say so. That is a different quote.

Decision

A two-material handle versus two assembled parts

Wrong: a second color with no shutoff or substrate. Right: a first-shot core, a marked bond face, and a clear reason for one part.

What goes wrong

  • A second color drawn with no shutoff land
  • No named substrate or overmold family
  • A two-part assembly treated as if it were one two-shot tool

What to try first

  • Mark the bond face and keep-off edges
  • Name both resin families, including LSR if scoped
  • Upload CAD so DFM review can comment before quoting

RFQ

Mark these on CAD before uploading for DFM review

The quote can start from CAD alone. These notes make the two-material pass specific.

  • First-shot substrate and second-shot volumes

  • Bond faces and keep-off shutoffs

  • Both resin families, including glass fill or LSR

  • Whether two assembled parts are acceptable

  • Cosmetic class on the bond edge

  • Who approves a visible knit or flash risk

Related

Related design guidelines

Stay on this spoke for its question. Open a sibling for the neighbor topic or the CAD check.

LSR material

Liquid silicone when the RFQ scopes it.

LSR material

DFM review

How NetProto reads two-material CAD.

DFM review

FAQ

Two-shot part design FAQ

What is two-shot part design?

It is geometry for two materials on one molded part: a first-shot substrate, a bond face, and a shutoff. The process page owns the cycle.

Is two-shot the same as overmolding?

Both put two materials on one part. Overmolding is the capability path. Two-shot cycle details live on the process page. DFM review comments on CAD.

Which resin pairs does NetProto publish?

None as a specification. Name both families on the RFQ. TPE, TPU, TPV, and LSR can be named. Bond pairs are not a published list.

Can LSR be the second shot?

LSR molding and LSR overmolding are in scope when the program is scoped on the RFQ. Upload CAD so DFM review can comment.

Should I just assemble two parts instead?

Say so on the RFQ. Two assembled parts are a different quote from one two-material part. This page does not pick the process for you.

What draft angle does the first-shot substrate need?

The first shot follows the same draft rules as any molded part. The second shot may need a different release if it bonds. Open draft angle for that rule. Mark both drafts on CAD for DFM review.

How is this page different from overmolding or the process page?

This spoke owns part design. Overmolding owns the capability. The process page owns the cycle. DFM review checks CAD.

What information should I mark on CAD for two-shot review?

Show the first-shot body, the second-shot volume, bond faces, keep-off shutoffs, and both resin families. Upload CAD so DFM review can comment before quoting.

Next step

Upload CAD for DFM review of two-material parts

Share both resins and the bond shutoff so review can comment before quoting.