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Ejection design

Ejection Design: Release the Part Without Cosmetic Damage

Identify hidden ejection zones on CAD. DFM review comments before the layout locks. Marks cannot always be eliminated, but they can be hidden.

Design guideline

The part has to leave without a fight

Ejection happens while the part is still warm. Uneven push warps flat covers. Deep cores need enough area or they vacuum-hold. This page owns the system. Pin placement owns where each pin lands.

Robot grip points can replace some pin marks when automation is in scope. Ejector pin placement owns the map. Ejector pin marks own the defect. Draft angle owns release. DFM review needs keep-off faces and deep cores.

Underside of a dark gray cover with ribs and ejector pin witness on a hidden belt

This spoke owns the system: pins, stripper plates, sleeves. The design guide hub lists every topic.

Roles

Which page answers which ejection question

Stay here for the system. Open a sibling for pin map, the mark, or draft.

PageUse it for
Ejection design (this page)Pins, strippers, sleeves as a system
Ejector pin placementWhere each pin may land
Ejector pin marksThe witness defect
Draft angleWhy the part sticks
WarpageUneven push on a flat cover
RibsCrossings that can take a pin
Texture draftGrain that scuffs on eject
DFM reviewCAD check before steel

Checks

What DFM review looks for on ejection

Qualitative checks. No figure on this page is a NetProto specification.

Marks hide, they rarely vanish

Plan a hidden belt. Do not promise a mark-free class-A face.

Uneven push warps

A flat cover needs balanced area. Open warpage if that is the defect.

Deep cores stick

Vacuum hold needs area, draft, or air assist. Flag deep pockets.

Who approves locations

Say if cosmetics are critical. Pin placement owns the map.

Decision

A pin grid on a gloss face versus a hidden ejection belt

Wrong: push wherever the steel is easy. Right: give a hidden zone, then let tooling pick pins, stripper, or sleeves.

What goes wrong

  • Pins on a class-A cover
  • A deep core with no draft and no eject area
  • Assume marks can be polished away on every face

What to try first

  • Mark hidden ribs and flanges
  • Draft deep cores and flag vacuum risk
  • Open pin placement for the keep-off map

RFQ

Send these notes with CAD for an ejection review

The quote can start from CAD alone. These notes make the DFM pass specific.

  • Class-A keep-off faces

  • Hidden zones that can take pins or a stripper

  • Deep cores that may vacuum-hold

  • Flat covers that cannot warp at demold

  • Whether robot grip is in scope

  • Who approves pin or stripper locations

Related

Related design guidelines

Stay on this spoke for its question. Open a sibling for the neighbor topic or the CAD check.

Warpage

Uneven push on a flat cover.

Warpage

DFM review

How NetProto reads ejection zones on CAD.

DFM review

FAQ

Ejection design FAQ

Can ejection marks be eliminated?

Rarely on every face. Hide them on a rib or flange. The defect page owns the mark when it shows.

Does ejection cause warp?

Uneven push on a warm cover can. Balance the area. Open warpage if that is the defect.

Who approves pin locations?

Say on the RFQ if cosmetics are critical. Pin placement owns the map. This page owns the system.

Pins, stripper, or sleeves?

Tooling picks from the part. Give a hidden zone and flag deep cores. This page does not publish a catalog.

Do I need to design the ejector plate?

No. Mark keep-off and hidden zones. The tooling team designs the plate.

How is this page different from pin placement?

This spoke owns the system. Pin placement owns where pins land. DFM review checks CAD.

Next step

Upload CAD for DFM review of ejection zones

Share keep-off faces and deep cores so review can plan release before quoting.