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NetProto

Industry

Injection Molding for Telecom

Network equipment ends up on poles, walls, rooftops, and in underground vaults, and it is expected to stay there for a long time. The molded parts around it face sun, water, and cold, and some of them have to let radio signals straight through.

Where it is mounted

The mounting location decides the plastic

The same board can end up in very different housings.

LocationWhat the plastic facesCommon choices
Indoor, in a cabinet or rackHeat from electronics, flame requirements, handlingFlame rated PC/ABS or polycarbonate
On a wall or pole outdoorsSun, rain driven sideways, freezing, and impactUV stable polycarbonate or ASA, with a molded or overmolded seal
Rooftop near antennasStrong UV, wind, and radio signals that must pass through coversRadio transparent resins with no metallic or carbon fillers over the antenna
Underground vault or pedestalStanding water, soil chemicals, and heavy lidsGlass filled grades and sealed closures

Radio covers

Covers that the signal has to pass through

A radome looks like a plain plastic lid. To the antenna it is part of the circuit.

  • Even, consistent section across the cover matters, because uneven plastic bends the signal unevenly
  • Pigments and fillers are checked with the antenna team. Carbon black and metallic effects are usually off the list
  • UV stabilizers keep the cover from chalking and cracking in years of sun
  • Gate and ejector marks go on the inside or edge, away from the main signal path
White vented enclosures with black cable glands, a black cable entry block, and circuit boards behind

Sealing

Where water actually gets in

It is rarely through the wall of the enclosure.

Outdoor enclosures leak at the lid seal, at cable entries, and around fasteners, in roughly that order. A gasket seat that is flat and continuous around the lid does more for sealing than any resin upgrade. Overmolding the seal onto the lid removes the step of fitting a loose gasket, and the gasket can no longer be lost or twisted during installation.

Cable entries are the other weak point. Molded glands and grommets need to grip a range of cable sizes, and the enclosure boss or thread they sit in has to stay round so the seal compresses evenly.

FAQ

Questions from telecom hardware teams

ASA or polycarbonate for an outdoor housing?

ASA holds its color and surface in sun very well and is easy to mold. Polycarbonate is far tougher against impact and cold. Many outdoor housings use UV stabilized polycarbonate for the body and ASA for exposed trim.

Can the gasket be molded onto the lid?

Yes. A TPE seal overmolded onto the lid is common. It saves an assembly step and keeps the seal in exactly the right place.

Who is responsible for the ingress rating?

The rating belongs to the finished product and its testing. Molding makes the seal seat, flatness, and fastener bosses repeatable, which is what makes the product pass consistently.

Can the same enclosure be made in two colors?

Yes. Color is set at the press. Utilities and carriers often want a specific gray or green, which is matched and held across orders.

Keep reading

Related guides

Outdoor resins, sealing parts, and the indoor side of the network.

ASA

Color that survives the sun.

ASA

Gaskets

Molded seals for lids and doors.

Gaskets

Next step

Tell us where the enclosure will live

Upload CAD with the mounting location, sun exposure, and whether any cover sits over an antenna. DFM checks the seal seat and cable entries first. NetProto manufacturing is ISO 9001 certified.