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Glossary

What Is EDM? Injection Molding Explained

EDM is spark erosion machining used to cut hardened mold details cutters cannot reach easily.

Glossary

EDM erodes hardened steel with controlled sparks for ribs, pockets, and sharp details

It is a machining process, not a substitute for SPI gloss by itself.

Electrical discharge machining removes material by vaporizing tiny bits of steel with repeated sparks. Mold makers use it where cutters cannot reach or where steel is already hard.

EDM leaves a recast layer and texture that may need stoning or polish when cosmetics require gloss.

Wire EDM is a sibling process that uses a moving wire for through cuts and insert outlines.

Toolmaking

Spark erosion cuts what milling cannot

EDM details show up on ribs, pockets, and shutoffs.

  • Recast layer may need polish when cosmetics demand gloss.
  • Wire and sinker EDM solve different geometry problems.
  • Tool photos help buyers understand why rib steel costs more.
Engineer reviewing injection molding terminology on a part drawing

Finish

EDM surface versus polished cavity land

Plan post EDM work when Class A faces depend on the same feature.

As cut EDM on visible land

  • Matte gray appearance from recast and pitting
  • Flow marks may look worse on high gloss expectations
  • Requires stoning, polish, or texture spec to match SPI targets

EDM plus planned polish or texture

  • Geometry preserved with controlled final finish steps
  • Deep ribs achievable without weakening steel with only thin cutters
  • Schedule includes EDM time plus finish labor explicitly

Go deeper

Where this term connects

Each link is a different angle on the same program, not a duplicate definition.

Wire EDM

Through cuts and insert outlines with a wire electrode.

Wire EDM

SPI A1 finish

Gloss targets after steel geometry is cut.

SPI A1 finish

Core

Deep ribs often cut on the core half.

Core

Visual reference

Photos from molding and tooling programs

Images are selected from the NetProto Forge media library for this topic.

CNC and EDM area in a mold shop

CNC and EDM area in a mold shop

CNC and EDM area in a mold shop

Precision mold steel component

Precision mold steel component

Precision mold steel component

Close detail on molded rib geometry

Close detail on molded rib geometry

Close detail on molded rib geometry

FAQ

EDM questions

Is EDM slower than milling?

Often yes on small deep features, but it can be the only safe path on hardened details.

Does EDM weaken the steel?

Recast must be managed on high stress features. Mold makers stone critical shutoffs when needed.

Can EDM replace draft on deep ribs?

No. Draft and polish still control ejection after EDM cuts the geometry.

Next step

Connect process to finish spec

Upload CAD with cosmetic faces and rib depth marked for DFM review.