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Process comparison

Injection Molding vs Reaction Injection Molding (RIM): Thermoplastic vs Polyurethane

RIM mixes reacting liquids that cure in the mold at low pressure. Thermoplastic injection molding melts resin and freezes it in a steel tool on a short cycle.

Process choice

Reacting polyurethane versus melted thermoplastic

RIM suits large, thick panels at modest volume. Molding suits repeating production.

Reaction injection molding mixes two liquid components, typically polyurethane, and injects them at low pressure into a mold where they react and cure. The result is a thermoset part that cannot be remelted.

NetProto does not offer RIM. This guide compares it with thermoplastic injection molding, which is what NetProto quotes.

Side by side

How the processes differ

Part size, volume, and finishing usually decide.

RIM (typical)

  • Large, thick-walled parts at low molding pressure
  • Lower pressure tooling with lower investment
  • Longer cure cycles; parts are usually painted

Thermoplastic injection molding (NetProto)

  • Short cycles for repeating production
  • Molded-in color and texture without painting
  • Wide resin choice, and scrap can often be reground

Routing table

Which process fits the part

Qualitative only.

SignalRIM tends to fitInjection molding tends to fit
SizeLarge panels and enclosuresParts that fit a production press
WallsThick or varying wallsUniform walls designed for molding
VolumeLow to moderate quantityRepeating production orders
FinishPainted finish expectedMolded-in color or texture

Molding readiness

Signs a RIM part could move to injection molding

Confirm these before you quote a steel tool.

  • The panel fits a production press

  • Walls can be redesigned to be uniform

  • A thermoplastic grade meets the impact and heat requirement

  • Volume is rising enough to favor short cycles

Continue exploring

Related guides

Process first, then resin.

FAQ

Common questions

Is RIM the same as urethane casting?

No. Both often use polyurethane, but RIM injects reacting liquids into a closed mold under low pressure, while casting pours resin into silicone molds.

Does NetProto quote RIM parts?

No. NetProto quotes thermoplastic injection molding with hardened steel tooling only.

Next step

Quote the thermoplastic version of the part

Upload CAD for steel tool and piece price together. NetProto manufacturing is ISO 9001 certified.